AS9110, FAA Repair Station QC System, FAA-PMA Fabrication Inspection System,
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AS9110 aerospace quality system for FAA repair station maintenance organizations - click here for demo

FAA Quality Manual, FAA Repair Station Training Manual, Plans, Policies, Procedures and Forms that are compliant with Federal Aviation Administration Guidelines.

At-PQC™ is an "open-book" website; that is, our demo documents are WYSIWYG, which means you never take a chance with our products. What you see in our PDF evaluation documents is precisely what you receive in editable MS Word format. This guarantees you will make a well-informed decision about the documents you select for your improvement project.

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Click here to learn about aligning performance with vision.

Helpful link: FAA Flight Standards Information Management System

Helpful link: FAA Forms - free download in PDF format

Helpful link: FAA Regulatory and Guidance Library


AS9100 Complete QMS Kit, $397 aerospace quality management system for all FAA facilities that need to comply with prime Aerospace Customer flowdown requirements
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AS9100 Lean QMS Kit, $297 aerospace quality management system for all FAA facilities that need to comply with prime Aerospace Customers but only need a basic set of documents
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AS9110 Aerospace Quality Maintenance System, $397 aerospace quality maintenance system for all FAA repair station business operations
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Certificate of Material, $9 part or material certification form for FAA / ATA application
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Continuing Analysis and Surveillance System Audit ( CASS ), $97 verify compliance to FAA AC 120-16D dated 3-20-03
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Distributor ASA-100, $97 conformance to Aerospace Suppliers Association Standard ASA-100
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Click here for Distributor Kit


Distributor ASA-100 Survey Form, $47 verify compliance to ASA-100
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Distributor and Manufacturer ASA-100, $97 conformance to Aerospace Suppliers Association Standard ASA-100 and Government Inspection System MIL-I-45208
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Click here for Distributor / Manufacturer Kit


Distributor and Manufacturer ASA-100 Survey Form, $77 verify compliance to ASA-100 and MIL-I-45208
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Maintenance Quality System, Aerospace AS9110, $397 aerospace quality maintenance system for all FAA repair station business operations
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Overhaul Facility, $97 conformance to C.A.S.E. Standard 1-A, Chapter 4-2-0 dated 1-2-02
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Part or Material Certification, $9 part or material certification form for FAA / ATA application
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PMA, $47 Parts Manufacturer Approval Quality Manual, FAR 21.303(h)
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Click here for PMA Kit


Repair Station Kit (includes training manuals), $197
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Quality Control Manual and Repair Station Manual, sectioned and non-sectioned that are compliant with FAA Advisory Circular AC 145-9 dated 3-19-09 plus Training Manuals, Handbook, Forms and more that are compliant with FAA Advisory Circular AC 145-10 dated 7-8-05.

Click the following titles to evaluate the entire content of each document in the FAA Repair Station Kit.

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Kit contains all documents listed below:

RSM-Repair Station Manual
QCM-Quality Control Manual
Quality system conformance checklist
RSM-Sectioned
QCM-Sectioned
Repair Station Training Manual
Training manual, medium-large repair station (complementary)
Training manual, small repair station (complementary)
Training program, internal audit conformance checklist
Training manual handbook and forms
Training record
Training schedule request form

Repair Station Kit (includes training manuals), $197
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If you need a more comprehensive kit, click here for aerospace quality AS9110 maintenance system Kit that includes all the documents in the FAA Repair Station Kit.

If you need a stand-alone training kit, click here for Training Kit.


Quality Control Manual / Repair Station, $97 conformance to FAA Advisory Circular AC 145-9 dated 3-19-09
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Quality Control Manual / Sectioned for easy revision control, $97 conformance to FAA Advisory Circular AC 145-9 dated 3-19-09
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RSM-QCM Conformance Checklist, $77 self-evaluation checklist to verify conformance to FAA Advisory Circular AC 145-9 dated 3-19-09
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Repair Station Manual, $97 conformance to FAA Advisory Circular AC 145-9 dated 3-19-09
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Repair Station Manual, Sectioned for easy revision control, $97 conformance to FAA Advisory Circular AC 145-9 dated 3-19-09
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Training Manual Kit for Repair Station, $117
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Conformance to FAA Advisory Circular AC 145-10 dated 7-8-05 for small, medium and large repair station - this Kit is included in the FAA Repair Station Kit

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Kit contains all documents listed below

Repair Station Training Manual
Training manual, medium-large repair station (complementary)
Training manual, small repair station (complementary)
Training program, internal audit conformance checklist
Training manual handbook and forms
Training record
Training schedule request form

Training Manual Kit for Repair Station, $117
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Distributor System Kit, $197
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conformance to Aerospace Suppliers Association Standard ASA-100
Click the following document titles for demo

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Kit contains all documents listed below:
QA-ASA - ASA-100 Manual
101 - Inspection Instruction Form
102 - Request for Corrective Action (RFCA)
103 - Nonconformance Report Form (NCR)
104 - Calculated Risk Release Form (CRR)
105 - Good Material Tag (file includes the Withhold Tag and Bad Material Tag)
106 - Withhold Tag (included with the Good Material Tag)
107 - Shop Routing Ticket
108 - R&I Inspection Record
109 - Engineering Order (EO)
109-2 Document Archive
109-9 - Document Archive Form
109-10 - Document Request Form
110 - Request for Deviation / Waiver (for non-government Customers)
111 - MIL-STD-481 Engineering Change Proposal (for government Customers)
112 - Inspection Record
113 - Bad Material Tag (included with the Good Material Tag)
116 - Calibration System (Metrology Program)
116-1-2-3-4-5 - Forms referenced by the Calibration System
117 - Supplier Requirements
121 - Purchase Order Review Procedure
121-3 - Supplier Approval Procedure / Approved Supplier List
121-4 - Supplier Survey
121-5 - Supplier Survey Disposition
124-1 - System Survey
Value-Added Documents
Certificate of Compliance-2
Certificate of Compliance-7
Certificate of Compliance-8
Customer Perception Survey
Inspection Report
Request for Corrective Action
Supplier Performance Rating

Distributor System Kit, $197
Add to Cart - instant downloadView Cart


Distributor and Manufacturer System Kit, $247
Add to Cart - instant downloadView Cart
precisely conform to Aerospace Suppliers Association Standard ASA-100 and Government Inspection System MIL-I-45208 - click the following document titles for demo

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Kit contains documents listed below:
QA-101 - ASA-100 and MIL-I-45208 Manual
101 - Inspection Instruction Form
102 - Request for Corrective Action (RFCA)
103 - Nonconformance Report Form (NCR)
104 - Calculated Risk Release Form (CRR)
105 - Good Material Tag (file includes the Withhold Tag and Bad Material Tag)
106 - Withhold Tag (included with the Good Material Tag)
107 - Shop Routing Ticket
108 - R&I Inspection Record
109 - Engineering Order (EO)
109-2 - Document Archive
109-9 - Document Archive Form
109-10 - Document Request Form
110 - Request for Deviation / Waiver (for non-Govt Customers)
110-1 - MIL-STD-973 Request for Waiver / Deviation (for Govt Customers)
111 - MIL-STD-481 Engineering Change Proposal (for Govt Customers)
112 - Inspection Record
113 - Bad Material Tag (included with the Good Material Tag)
114 - R&I Inspection Instruction
115 - Property Control System
116 - Calibration System (Metrology Program)
116-1-2-3-4-5 - Forms referenced by the Calibration System
117 - Supplier Requirements
118 - Contract Review
119 - Traveler
120 - Purchase Order
121 - Purchase Order Review Procedure
121-3 Supplier Approval Procedure / Approved Supplier List
121-4 - Supplier Survey
121-5 - Supplier Survey Disposition
122 - Dimensional Analysis Record
123 - Data List
124-2 Inspection System Survey
Value-Added Documents
Certificate of Compliance-2
Certificate of Compliance-7
Certificate of Compliance-8
Customer Perception Survey
Inspection Report
Request for Corrective Action
Supplier Performance Rating

Distributor and Manufacturer System Kit, $247
Add to Cart - instant downloadView Cart


FAA-PMA Fabrication Inspection System Kit, $297
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Parts manufacturer approval, fabrication inspection system kit ( FIS ) with all required policies, procedures and forms according to FAA Order 8110.42C dated 6-23-08.

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Kit contains documents listed below:

Bulletin (use for instant temporary change control or record urgent temporary technical instructions)
Calculated Risk Release
Calibration System Forms
Certificate of Conformance
Datalist - Drawing Tree
Dimensional Analysis Form
Engineering Change Proposal
Engineering Order Form
FAA Form 8130-3 Release Certificate
FAA-PMA Letter of Application to ACO
FAA-PMA Letter of Application to MIDO
FAA-PMA Supplement for Identicality (non-licensing-agreement) or Test and Computation
FAA-PMA Supplement for Licensing Agreement and STC
Form 8110-3 for Identicality
Form 8110-3 Test and Computation Comparative Analysis
Form 8110-3 Test and Computation General Analysis
Project Specific Certification Plan
TC - STC - TSO Authorization Holder PMA Assist Letter
Final Inspection Tag
ICAR - Request for Investigation and Corrective Action Form
Inspection Instruction
Inspection Record
Inspection Report
Internal Audit Form
Management Meeting Report
Nonconformance Report Form
Purchase Requisition
QC Tags-1
QC Tags-2
QC Tags-3
QMS-00 FAA-PMA Quality Manual
QMS-01 Configuration Management
QMS-02 Management Process
QMS-03 Purchasing
QMS-03-1 Purchase Order Review
QMS-04 Receiving
QMS-05 Corrective and Preventive Action
QMS-06 Control of Nonconforming Product
QMS-07 Calibration
QMS-08 Document Control
QMS-09 Internal Audit
QMS-09-1 Internal Audit Form
Returned Goods Disposition
R&I QC Instructions
R&I QC Record
Routing Ticket-1
Routing Ticket-2
Routing Ticket-3
Shelf Life Expiration Log
Source Inspection Report
Subcontractor Performance Rating
Supplier Evaluation
Supplier Mail-In Survey
Supplier Mail-In Survey Disposition
Supplier Performance Rating
Supplier Quality Requirements
Supplier Survey

Links to free FAA FORMS: (not included in kit)

8110-1 Type Inspection Authorization (MS Word doc)
8120-10 Request for Conformity Inspection (MS Word doc)

FAA PMA Parts Manufacturer Approval, Fabrication Inspection System Kit, $297
Add to Cart - instant downloadView Cart


Aligning Performance with Vision

The Company’s vision and mission statements will give rise to Key Business Drivers, which will also be the drivers of a Strategic Business Plan. Local site and departmental indicators will support each Key Business Driver. This structured method of aligning performance data with overall strategic direction will ensure that analysis and review will be available to the entire organization as well as its various components. In addition, part of the measurement process will be devoted to a review of work group or functional level measures to ensure alignment to the Company’s vision, mission and Key Business Drivers.

Various levels of the Company's organization will review and analyze certain types and levels of data. Data pertaining to work groups and/or functional-level operations will primarily be analyzed and reviewed by plant or facility managers and departmental managers or supervisors. There will be an overlap between those individuals involved at the middle level and the levels above or below. This overlap, coupled with the vertically integrated data structure, will ensure that overall performance will be directly linked to work group performance.

Because total business unit data will be aggregated from plant or department-level data, the measurement reporting structure will be linked to work group performance. This structure will allow the Company to segregate and analyze Customer data, quality and operational data and employee data in a wide variety of combinations.

Designated personnel at each location will consolidate, analyze and prepare key performance data for review. Formal consolidated reports and charts will be maintained for ongoing measurement of Company performance. Many of these reports will be communicated through the various electronic conferences available on the client server network.

Key senior-level performance measurements and supporting data will also be analyzed annually for causal connections and those performance data with strong linear relationships will be prioritized for further investigation. By analyzing data in this manner, the Company will be better able to understand the influence of certain indicators on key results, allowing further improvement and usefulness of the measurement system.

The Company will monitor numerous additional characteristics in support of Key Business Drivers. For instance, plant or facility level performance tracking will be aligned with the QMS Control Plan and Key Business Drivers in support of overall performance. All data and associated action plans will be consolidated, analyzed and reviewed by the individual, department, discipline or facility, as appropriate.

Additionally, analysis used at the work group level will also include other more specific techniques, including root cause analysis or 8D Problem Solving, Pareto Analysis, SPC or other statistical tools, measurement system analysis (Gage Repeatability & Reproducibility studies) and Weibull analysis (a statistical tool used to evaluate and predict useful life of new products during the development phase). These and other techniques will be used in support of daily operations.

Typically, organizational and work group level analysis will identify trends and conditions that require action at the operational level. For example, the Company will monitor all Customer ratings as key indicators of Customer satisfaction. If the Company's overall delivery performance rating shows an unfavorable trend, additional analysis will be required to understand the root cause. This will typically lead to a specific action plan required at the operational level of one or more locations to improve performance, ultimately resulting in improvement of the group's overall rating as well as that of each facility.

The Company will be able to analyze performance data at any level within the organization and develop action plans to improve both organizational and operational level performance by moving up or down to the appropriate level. Because the measurement system will be aligned with Key Business Drivers and strategic objectives, data analysis at any level will remain aligned with strategic action plans.

Hope this information helps your project.




Would you like to convert your QMS into an extremely efficient quality management system?

- Efficient QMS™ -

eQMS software transforms any quality plan to a state-of-the-art quality program that enables your existing employees to achieve compliance to any quality system standard. eQMS is an efficient quality program that is operated on the world-wide-web or your company's private network to reduce overhead expenses, simplify the business operation and/or achieve a QMS pedigree.

- User-friendly point-and-click operation.

Efficient QMS™ quality system software was developed to eliminate undesirable overhead expenses and labor-intensive QMS system maintenance. If you're a small business with few employees that must compete with large businesses that have a certified quality system, please click here to learn about Efficient QMS™ software quality management system (QMS) that we designed to achieve certification using existing employees to implement and maintain complex QMS standards such as AISC or AS9100, AS9110, AS9120 or ISO 9001.

Efficient QMS™ helped us achieve a 99% score from our certification audit and helped us maintain the system after being downsized. Our Registrar's audit team remarked that the quality program put us in their top ten list of best businesses.

Efficient QMS(tm) is a solution for Company's that must protect their existing business and desire to compete for more business with Customers that want their Suppliers or Contractors to have a QMS pedigree.

We have very carefully created a browser-based working environment for management of complex quality systems using Efficient QMS™. We have succeeded in achieving the goal of operating a pedigree QMS without the need to hire additional personnel to maintain the QMS. In addition, Users are able to maintain an auditable QMS when the business is victimized by down-sizing.

We designed Efficient QMS™ with emphasis on preserving the sanity of the quality manager - then we:
made it easy to navigate for all Users,
enabled flexibility to add or remove categories,
enabled transition to a paperless process using Form Maker,
made it easy to convert any paper form used by the business,
built-in a daily planner with reminder capability.

We invented Efficient QMS™ out of self-preservation and it has saved countless hours of labor for our Customers. User's intuitively navigate eQMS because it is browser-based and because QMS documents and forms are readily available to any authorized User that can access the network or website. We recommend installation of eQMS on an external webhost to enable "road warriors" to access project records in realtime.

Click here for more information or click here for demo to vigorously experiment with eQMS.

We are proud Efficient QMS™ was chosen to support the quality improvement projects for the following services, businesses and agencies. Companies using eQMS have received pedigrees for ISO 9001, AS9100, AS9110 and Nadcap:

Access Laser Company - uses Internet Webhost
Alto Aviation, MA (aircraft sound systems)
Arcadia Aerospace Industries - uses WinIIS Server - Testimonial: "We went through out Nadcap audit for AQS and NDT/UT and we received no NCR's. The Auditor was very complimentary of our system, which is in no small part thanks to eQMS. Once we get the official word we will be sending out an official press release - thanks for all your help."
Avionics Mounts Inc. - uses Internet Webhost
axept Custom Engineering (MEMS) - uses Internet Webhost
Ligi Tool and Engineering Inc. - uses Internet Webhost
McAllister Tool and Machine - uses Internet Webhost
Nee's Machine Inc., TX (specialty machining)
Nomad Aviation Inc. - uses 64 bit Mac OS/Darwin Server - Testimonial: "We passed our ISO 9001:2008 registration audit thanks to Efficient QMS...Thank you."
Sandia National Laboratories - uses Proprietary Server

Price: $797 includes ISO 9001:2008 or AS9100 or AS9110 QMS System.

Efficient QMS™ is not pay-as-you-go software - pay one-time for all-time if you desire.

We provide paper-based quality management systems so we know their value, but they have one inherent problem that can't be overcome - they're always somewhere else when you need them...! When you finally get to them they may not be the latest revision because they're hardcopy. If your business is like any other then you're constantly improving your documents, which means your system could overlook updating your hardcopy that was issued to you a few months or years ago. Whenever you touch a hardcopy you have to think, "Am I using the latest procedure or work instruction?" - "Am I going to make scrap because this document is out-of-date?". These inherent hardcopy problems are dinosaur-eggs that can hatch anytime to eat your hard-earned dollars!

Efficient QMS™ doesn't allow dinosaur-eggs to lay around in your business operation to hatch at the worst possible time. Documents and records within eQMS can easily be kept up-to-date and they are available to you from any computer in your business or anywhere in the world if you deploy them to the internet. Every login to eQMS requires a password so your documents and records are protected from prying-eyes. Efficient QMS™ also provides you with a secure signature so you can sign important documents anytime from any computer on your network or the internet.

Evaluate eQMS to see how it can dramatically improve the efficiency of the quality program that you need to keep your Customers from going to your competitor. Any size business, including a one, two or three person shop, can now compete to win new business or keep their existing business by operating any QMS, including AS9003, AS9100, AS9110, AS9120, ISO 9001, ISO 15161, MIL-I-45208, MIL-Q-9858, FAA-PMA or Repair Station, TS16949, Construction, Maintenance, Machine Shop, Engineering, or any Customer required quality system by using a truly Efficient QMS™!

How does a business spell relief? Efficient QMS™


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If you cannot edit our document(s) in your MS Word, Excel or Visio program we will fix it or refund your purchase.

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Click here to bookmark At-PQC™ then visit our Toolbox to find a plan that will help you achieve an effective and efficient business infrastructure that focuses on customer satisfaction, continuous improvement and desirable cost savings. Visit with us today for comprehensive assistance in developing or choosing the right plan for your business. Click here to visit our extensive selection of plans, policies, procedures and forms or click here for help with where-to-start.

 

We can help you with your project during your office hours.

At-PQC™
JnF Specialties, LLC
664 Greenscape Lane
Colorado Springs, Colorado 80916
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