Description
Estimated reading time: 3 minutes
The quality control manual in the complete FAA repair station kit is designed to control:
- Approval for Return to Service
- Approved Technical Data
- Calibration of Measuring and Test Equipment
- Intervals
- Records
- Component Testing Software
- Corrective Action on Deficiencies
- Distribution of Documents
- Document Translation
- Forms and Instructions
- Inspections
- Continuity of Responsibility
- Final Inspection
- Hidden Damage Inspection
- Incoming Inspection
- In-Process Inspection
- Preliminary Inspection
- Training, Qualification, Certification and Proficiency
- Inspectors
- Receiving Inspection
- Repairman
- Surveillance of non-certificated persons performing maintenance, preventive maintenance or alterations
- Material Handling and Receiving
- Property Control
- Reporting Malfunctions or Defects
- Revision Control of Policies and Procedures
- FAA (CHDO/FSDO) Notification
- Scrap Control
- Segregation of Repairable and Non-Repairable Articles
- Self-Evaluation
- Tagging and Identifying Articles
- Work Performed at Other Facilities
- Work Sign-Off
The repair station manual in the complete FAA repair station kit is designed to:
- describe operations, including facilities, equipment, materials, operations and housing
- control Personnel Roster(s)
- maintain manual revision(s) (see QCM) and notify the Certificate Holding District Office (CHDO) and/or the Flight Standards District Office (FSDO)
- retain required records and recordkeeping system
- identify and control sections of the manual
- prepare a Capability List Procedure for:
- CHDO/FSDO notification
- frequency
- methods
- reporting results
- revision
- self-evaluation before revision
- prepare a Training Manual for:
- revision control
- submitting changes to the CHDO/FSDO
- prepare an Organization Chart to:
- define duties and responsibilities
- define the area of responsibility assigned to each management position
- identify each management position
- prepare a Contract Maintenance Procedure for:
- maintaining and revising the list of approved maintenance functions, including submitting revisions to the CHDO/FSDO
- maintaining and revising the list of contract maintenance providers, including submitting revisions to CHDO/FSDO
- prepare a Work Order for maintenance, preventive maintenance or alterations for Air Carriers
- prepare a Quality Plan for governing work performed at another location
Click/tap here to browse the PDF demo for the complete FAA repair station kit
The complete FAA repair station kit contains all documents listed below:
MANUALS AND PROCEDURES
- Quality Control Manual
- Repair Station Manual
- Calibration Procedure
- Capability List
- Configuration Management (short and comprehensive versions)
- Contract Maintenance List
- Control of Documented Information
- Control of Nonconformities
- Corrective Action
- Definitions and Abbreviations
- Electronic Signature
- Equipment, Tool and Material List
- Hazardous Material Handling (short and comprehensive vrsions)
- Internal Auditing
- Management Process
- Personnel Roster
- Proposal Development and Contract Review
- Purchasing
- Quality Plan
- Receiving
- Repair/Alteration
- Responsibilities and Authorities
- Safety Management System
- Safety Risk Management Procedure
- Shelf Life
- Training Manual
FORMS AND WORK INSTRUCTIONS
- Approved Supplier List
- Bulletin
- Calculated Risk Release
- Calibration Reference Only Tag, Seal – Peel and Stick Label, and Forms
- Capability List Self Evaluation Audit Form
- Change Order Template
- Contract Review Form
- Corrective Action Request Form
- FAA QCM RSM Conformance Checklist, 1st Half Completed (and blank template)
- First Piece Report
- General Workmanship Requirements
- Good Tag, Dock to Stock, Green Peel and Stick
- Good Tag, Green Peel and Stick
- Inspection Form, Record, Report and Summary
- Inspection Instruction for Preliminary, Hidden, In-Process and Final Inspections
- Inspector Stamp Log
- Internal Audit Report
- Letter of Compliance (Complementary)
- Maintenance Log, Aircraft
- Maintenance Log, Tracking and Recording
- Management Review Report
- Master Distribution List
- Nonconformance Report (RFS) and Log (alternate in download)
- Organization Chart
- Procedure Template
- Property Certification from Supplier
- Property Control Tag, Management Log and Record
- Purchase Order Review
- QC and Work Tags
- Request for Change
- RFQ
- Requisition (and spreadsheet)
- Revision Acknowledgement Form (alternate in download)
- Routing Ticket (alternates in download)
- Safety Risk Analysis
- Safety Risk Contingency Plan
- Safety Risk Potential Pareto Chart
- Shelf Life Expiration Log
- Supplier Evaluation Form, Performance Rating Cover Letter and Spreadsheet
- Supplier Survey
- Temperature Controlled, Peel and Stick Tag
- Training Evaluation Log (alternate in download), Record and Schedule Request
- Training Manual Conformance Checklist, 1st Half Completed (and blank template)
- Work Order (alternate in download), Breakdown and Instruction Template (alternate styles in download)
Click/tap the following link to browse the FAA website for Part 145 requirements – opens in new tab/page
Click/tap here if our Company only needs the Starter Kit.
