Complete FAA Repair Station Kit


The complete FAA repair station kit provides RSM/QCM manuals, training manual, procedures, work order template and forms to establish a complete management system that is compliant with 14 CFR Part 145 requirements – link opens in new tab/page

SKU: 1494 Category:


Estimated reading time: 3 minutes

The quality control manual in the complete FAA repair station kit is designed to control:

  • Approval for Return to Service
  • Approved Technical Data
  • Calibration of Measuring and Test Equipment
    • Intervals
    • Records
  • Component Testing Software
  • Corrective Action on Deficiencies
  • Distribution of Documents
  • Document Translation
  • Forms and Instructions
  • Inspections
    • Continuity of Responsibility
    • Final Inspection
    • Hidden Damage Inspection
    • Incoming Inspection
    • In-Process Inspection
    • Preliminary Inspection
  • Training, Qualification, Certification and Proficiency
    • Inspectors
    • Receiving Inspection
    • Repairman
    • Surveillance of non-certificated persons performing maintenance, preventive maintenance or alterations
  • Material Handling and Receiving
  • Property Control
  • Reporting Malfunctions or Defects
  • Revision Control of Policies and Procedures
    • FAA (CHDO/FSDO) Notification
  • Scrap Control
  • Segregation of Repairable and Non-Repairable Articles
  • Self-Evaluation
  • Tagging and Identifying Articles
  • Work Performed at Other Facilities
  • Work Sign-Off

The repair station manual in the complete FAA repair station kit is designed to:

  • describe operations, including facilities, equipment, materials, operations and housing
  • control Personnel Roster(s)
  • maintain manual revision(s) (see QCM) and notify the Certificate Holding District Office (CHDO) and/or the Flight Standards District Office (FSDO)
  • retain required records and recordkeeping system
  • identify and control sections of the manual
  • prepare a Capability List Procedure for:
    • CHDO/FSDO notification
    • frequency
    • methods
    • reporting results
    • revision
    • self-evaluation before revision
  • prepare a Training Manual for:
    • revision control
    • submitting changes to the CHDO/FSDO
  • prepare an Organization Chart to:
    • define duties and responsibilities
    • define the area of responsibility assigned to each management position
    • identify each management position
  • prepare a Contract Maintenance Procedure for:
    • maintaining and revising the list of approved maintenance functions, including submitting revisions to the CHDO/FSDO
    • maintaining and revising the list of contract maintenance providers, including submitting revisions to CHDO/FSDO
  • prepare a Work Order for maintenance, preventive maintenance or alterations for Air Carriers
  • prepare a Quality Plan for governing work performed at another location

Click/tap here to browse the PDF demo for the complete FAA repair station kit

The complete FAA repair station kit contains all documents listed below:


  • Quality Control Manual
  • Repair Station Manual
  • Calibration Procedure
  • Capability List
  • Configuration Management (short and comprehensive versions)
  • Contract Maintenance List
  • Control of Documented Information
  • Control of Nonconformities
  • Corrective Action
  • Definitions and Abbreviations
  • Electronic Signature
  • Equipment, Tool and Material List
  • Hazardous Material Handling (short and comprehensive vrsions)
  • Internal Auditing
  • Management Process
  • Personnel Roster
  • Proposal Development and Contract Review
  • Purchasing
  • Quality Plan
  • Receiving
  • Repair/Alteration
  • Responsibilities and Authorities
  • Safety Management System
  • Safety Risk Management Procedure
  • Shelf Life
  • Training Manual


  • Approved Supplier List
  • Bulletin
  • Calculated Risk Release
  • Calibration Reference Only Tag, Seal – Peel and Stick Label, and Forms
  • Capability List Self Evaluation Audit Form
  • Change Order Template
  • Contract Review Form
  • Corrective Action Request Form
  • FAA QCM RSM Conformance Checklist, 1st Half Completed (and blank template)
  • First Piece Report
  • General Workmanship Requirements
  • Good Tag, Dock to Stock, Green Peel and Stick
  • Good Tag, Green Peel and Stick
  • Inspection Form, Record, Report and Summary
  • Inspection Instruction for Preliminary, Hidden, In-Process and Final Inspections
  • Inspector Stamp Log
  • Internal Audit Report
  • Letter of Compliance (Complementary)
  • Maintenance Log, Aircraft
  • Maintenance Log, Tracking and Recording
  • Management Review Report
  • Master Distribution List
  • Nonconformance Report (RFS) and Log (alternate in download)
  • Organization Chart
  • Procedure Template
  • Property Certification from Supplier
  • Property Control Tag, Management Log and Record
  • Purchase Order Review
  • QC and Work Tags
  • Request for Change
  • RFQ
  • Requisition (and spreadsheet)
  • Revision Acknowledgement Form (alternate in download)
  • Routing Ticket (alternates in download)
  • Safety Risk Analysis
  • Safety Risk Contingency Plan
  • Safety Risk Potential Pareto Chart
  • Shelf Life Expiration Log
  • Supplier Evaluation Form, Performance Rating Cover Letter and Spreadsheet
  • Supplier Survey
  • Temperature Controlled, Peel and Stick Tag
  • Training Evaluation Log (alternate in download), Record and Schedule Request
  • Training Manual Conformance Checklist, 1st Half Completed (and blank template)
  • Work Order (alternate in download), Breakdown and Instruction Template (alternate styles in download)

Click/tap the following link to browse the FAA website for Part 145 requirements – opens in new tab/page

Click/tap here if our Company only needs the Starter Kit.

Is your QCM and RSM already accepted but you need standalone manuals? Consider visiting our library website (link opens in new tab/page) to find the Standalone manuals.